Door Module

Applications

In its simplest form, a module is an assembly made up of different components. When the module is assembled into a car, it allows many different parts to be installed at the same time. This door module concept creates a car assembly line revolution bringing improved quality levels and reducing total cost. Kwang Jin, as the Resupplier and not the OEM, is responsible for the entire design,development, Procurement and logistics of the door modules, which in turn creates savings in each of these areas for the OEM.

• Reduced number of part numbers : The integration of components into a modular system allows for overall reduction of part numbers for the assembly plant.
• Improved material handling at the assembly plant : Due to the modular construction, assembly plants will have less components to handle per door, and the manpower required for supplier management by the car maker will be reduced.
• Pre-tested system delivered to assembly plant : Door modules are fully tested before shipment, Pre-tested system offers a higher level of quality and improved process control for all downstream product users.
• Warranty reduction : Overall system warranty can be reduced due to a reduction in components and component interfaces along with a full system test prior to delivery.
• Reduced lead-time and investment costs of vehicle assembly line time : Shorter assembly line requirements and fewer attachments result in reduced tooling requirements, investment costs, and assembly line time.